Allison At545 Modulator Cable Adjustment

1447 OR 786. 133 results for allison modulator Save allison modulator to get e-mail alerts and updates on your eBay Feed. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. 2001 Allison AT545 (Stock #T-SALVAGE-1940-ATM-2746) Transmissions & Transmission Parts / Transmission Assys $500. 3078469 55. 3074842 134. 3078559 45. View online or download Allison transmission AT 545 Operator's Manual. So i just back off the adjustment cable of the modulator per Allison recomendation and the truck ran fine. yes, Allison's were put behind the 454. Other cars use a vacuum modulator to apply pressure to the throttle valve. Looking for a pressure test procedure along with a hydraulic schematic. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. One of our custom TEC brand Automatic transmission Master overhaul kits for an Allison AT540 series transmission including AT540 and AT545. - FOR PRICE AND SHIPPING CONTACT US AT 786. 6 Range Selector Cable Adjustment To check the correct adjustment of the selector cable, carry out the following procedure: • Put transmission into. 50 - our overhaul kit does not contain the rear flange seals anymore. 03-28-2012, 07:47 PM #6. You never told us what model 4 speedAT545 is the smallest, MT 643 is the medium duty, MT 644 is the light heavy duty, and HT 740 is the bulletproof model. Modulator Slip Link Kit (shown at right). Firstly, I'm still unsure what the large and small canister modulators look like. The AT545 is a mechanical trans but when coupled to an electronic engine it has an electronic modulator instead of a cable or air modulator. Full actuator control cable travel must correspond with full throttle. 3078851 34. Install pivot onto shift cable ALLISON AT 540, AT 545, AT 543 55051 55751 56051 R,N,D,3,2,1 MT 643, MT 647, MT 644 (MT 640) MT 653 DR 55052 55752 56052 R,N,2-5,2-4,2,1. Large Truck - Hello and some questions on a 1998 F700 - First post here so Hola ! I'm a mid level mechanic and do have a good bit of experience with trucks. switch t/s a18-30120-530 at545 reman transmission abp r27 15986014. Mercedes 9-speed automatic transmission 722. I find the transmission shifts earlier than it should at all throttle positions and AT545 Shift Modulator Adjustment - School Bus Conversion Resources. Shop Allison AT542 Transmissions For Sale. yes, Allison's were put behind the 454. i have an at545 allison transmission in a 1999 model year international (navistar) school bus. Allison Transmission (NYSE: ALSN) is the world’s largest manufacturer of fully automatic transmissions for medium- and heavy-duty commercial vehicles and is a leader in hybrid-propulsion systems for city buses. 5005884 25. Modulator valve stuck open. New Allison AT540 AT545 Vacuum Modulator ** Adjustable ** Allison Modulator. MT 600 Service Manual SM1317 199907 - Free ebook download as PDF File (. ALLISON TRANSYND. the AT545 was used. No matter what you're driving, we have the right Allison At545 for your vehicle. Modulator Slip Link Kit (shown at right). Update: went and helped 2 farmers move approx. I think I am now out of adjustment on the injection pump end of the cable. Allison 2000 for AT545 swap - dave diamond - 03-28-2008 10:56 i only weigh 20k and i was geared at 4. Easily find what you need from 1,745,398 parts available. Allison At545. cable a01-26393-000 ped assy dipstick assy-allison a14-13495-001. It will fit Allison™ Transmission models AT500, MT600, HT700,V730, CLT650, and CLBT750 series. the AT545 is a 4 speed, non-electronic trans. New Allison AT540 AT545 Vacuum Modulator ** Adjustable ** Allison Modulator. i have an at545 allison transmission in a 1999 model year international (navistar) school bus. i,m converting an 1986 chevy to a 5. • Cable should be secured to adjacent structures to prevent movement under vehicle operating conditions. Nut - selector lever (20-27 Nm) 2. What a hunk of crap. Free shipping. so that is 4 turns total that I have shortened the cable. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. SPECIFICATIONS: · Control Cable is polymer lined rated at 300° F (149° C) · 4 inch bend radii minimum · Built-in spring returns to idle · Pull function recommended, but push also available · Can be locally assembled via F. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. Vehicle Speed Signals (Governor), Throttle Position Signals (T. The very first move the company made was to create that massive track, which is still in use today. the AT545 was used. used at545 allison automatic trans, oil inspected in good condition, complete, inspected ready to work, also many trans in stock. I think I am now out of adjustment on the injection pump end of the cable. you can set each shift valve individually (1-2,2-3,3-4) so you could set certain gears a little higher and the lower gears lower to give smooth downshifts. cable, modulator 42", pull 10338545 angle rubber pad mount 10338546 bar, reinforcement axle bumper 10338547 pogo stick (hose tenna) 10338548 clevis f/air cylinder 10338549 tube assembly dipstick f/mt 10338550 bracket mirror assy 10" 10338551 adjustment lug mirror 10338552 mud flap, no logo (pair) 10338553 element p32 10338554 nut lock 8/32. Modulator valve stuck open. The 999 features a smaller body, a cast belt around the bellhousing-to-case junction. This Modulator Is For Small Can Modulator Applications Only! This Is A Fully Adjustable Updated Modulator For These Automatic Transmissions. KEEPING THAT ALLISON ADVANTAGE Allison automatics provide many advantages for the driver who must “stop and go” or change speeds frequently. Allison at545 parts › Allison at545 modulator cable adjustment. Driving is easier, safer, and more efficient. Modulator Auxiliary oil filter Oil level dipstick. at545 arm was too far from the fulcrum and kept me from having enough travel to get both park and 1st gear. New Oem 02061008 Trans Gear Shift Cable Gm 350 366 427 At545 Allison Trans Mf1. The only thing electronic would be the Modulator. Design is SAE 6-bolt. These automatics are rugged and are designed to provide long, trouble-free service. Also notice the large vs. ALLISON TRANSYND. Allison AT / MT Series New Fully Adjustable Updated White Stripe (Small Can) Modulator 1970-on. Allison and his business partners founded Allison Transmission in 1909 to build the Indianapolis Motor Speedway. at545 arm was too far from the fulcrum and kept me from having enough travel to get both park and 1st gear. Allison transmission AT 545 Pdf User Manuals. 9 12v cummins with Allison AT545 transmission and im looking for the Modulator cable for the transmission to hook up to the engine and i can't find it anywhere, any one know where to find a modulator cable kit for it?. Allison Transmission (NYSE: ALSN) is the world’s largest manufacturer of fully automatic transmissions for medium- and heavy-duty commercial vehicles and is a leader in hybrid-propulsion systems for city buses. 03-28-2012, 07:47 PM #6. I drilled a new hole closer to the fulcrum but still couldn't get it to adjust correctly, by the way, if you try to drill the old arm you will have to heat it to take out the temper before you can drill a hole in it. Shop Allison AT542 Transmissions For Sale. 2001 Allison AT545 (Stock #T-SALVAGE-1940-ATM-2746) Transmissions & Transmission Parts / Transmission Assys $500. As requested, a video showing how I can adjust the shift points on my buses Allison AT-540 transmission. • Cable should be secured to adjacent structures to prevent movement under vehicle operating conditions. Update: went and helped 2 farmers move approx. This handbook will help you gain maximum benefits from your Allison-. 4th gear is not overdrive though, so there would be no added fuel economy benefit over the TH400. MT 600 Service Manual SM1317 199907 - Free ebook download as PDF File (. The only thing electronic would be the Modulator. It will fit Allison™ Transmission models AT500, MT600, HT700,V730, CLT650, and CLBT750 series. Good evening all, I want to ensure the shift modulator/cable is correctly adjusted in my AT545 mated to DT466E. Adjust Shift Cable at Transmission Place shift control in neutral and transmission into its neutral detent. 3074842 134. 03-28-2012, 07:47 PM #6. Design is SAE 6-bolt. INDEX%20WIT - Free ebook download as PDF File (. These modulators are designed to fit Allison® Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. there are 2 torque convertor choices 275 and 290. 2 Catalog GUIDE CATALOG Guide & PART Index Part NUMBERING Numbering Transmission Name Illustration Number (See Exploded Views at beginning of sections) Quantity used in Standard Rebuild GM Year Coverage GM Transtar Part Number Reference Number (OE Number) ALLISON AT 540 ALLISON AT 540 ILL. 250 350 350C 400 New Adjustable Vacuum Modulator Single Red Stripe TH350 TH400. Sold By: 4 Trucks Enterprises LLC. the AT545 does not have a park pawl in the trans so you would have to rely on a parking brake to park the vehicle. View Profile View Forum Posts Visit Homepage Veteran Member Join Date Jul 2009 Posts 1,662 Location. One of our custom TEC brand Automatic transmission Master overhaul kits for an Allison AT540 series transmission including AT540 and AT545. cable a01-26393-000 ped assy dipstick assy-allison a14-13495-001. 3075011 55. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. 3078881 1382. 133 results for allison modulator Save allison modulator to get e-mail alerts and updates on your eBay Feed. ALL RIGHTS RESERVED *Prefix Letter 'T' denotes Toledo-Trans Kit (TTK) Brand Transmission Kits. Free shipping. Tighten spring adjusting ring to specification. BUT (there's always a but), there are some nuances to be aware of. 5L, 4L80E P30, Steering Column, 1995-96, 6. the AT545 was used. Description / Application. I know because I have the records. yes, Allison's were put behind the 454. Service Literature. When diagnosing the problem and the cause of the whining noise, take note of when the sound is occurring, such as when the engine is idle, when shifting gears, when driving at a specific speed or when moving from drive to reverse. Free shipping. ALLISON AT540, 543, 545 138 Late AT545 parts from serial number 3210775437. cable, modulator 42", pull 10338545 angle rubber pad mount 10338546 bar, reinforcement axle bumper 10338547 pogo stick (hose tenna) 10338548 clevis f/air cylinder 10338549 tube assembly dipstick f/mt 10338550 bracket mirror assy 10" 10338551 adjustment lug mirror 10338552 mud flap, no logo (pair) 10338553 element p32 10338554 nut lock 8/32. for example, if it is placed in the '' drive'' position and the accelerator is depressed, it usually stays in ''first'', ''second'' or ''third'' gear. These modulators are designed to fit Allison® Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. No matter what you're driving, we have the right Allison At545 for your vehicle. At540 At545 New Adjustable White Stripe Modulator Allison Transmission Small Can. So i just back off the adjustment cable of the modulator per Allison recomendation and the truck ran fine. The AT545 is a mechanical trans but when coupled to an electronic engine it has an electronic modulator instead of a cable or air modulator. I have an Allison AT 545 behind a DT466 in my bus. 7 EDA) MISCELLANEOUS COMPONENTS Description / Application Bolt, Center Support to Case Check Ball, Forward Drum Washer, Pump Bolt Washer, Center Support (self-locking) Washer, Neutral Start Plug Page 2 QTY Years QTY. If it is a gas engine, you have a vacuum modulator and the vacuum needs to be checked. so that is 4 turns total that I have shortened the cable. automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • pièces de transmissions automatiques • peças para transmissões automáticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. Full (and ease of) movement of mechanical modulator linkage • Vacuum leaks in the air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable fittings • Damaged PTO linkage and driveline Check. Adjust Shift Cable at Transmission Place shift control in neutral and transmission into its neutral detent. Convex mirrors are a ball-stud design for precise adjustment to maximize viewing area. Kit, Overhaul Kit, Overhaul (w/Armstrong Gaskets) Kit, Banner Kit, Master. used at545 allison automatic trans, oil inspected in good condition, complete, inspected ready to work, also many trans in stock. Other cars use a vacuum modulator to apply pressure to the throttle valve. there are 2 torque convertor choices 275 and 290. 3078851 34. Clean or replace modulator valve. 3075007 499. recess on the cable ferrule. Update: went and helped 2 farmers move approx. ALLISON AT540, 543, 545 138 Late AT545 parts from serial number 3210775437. the AT545 was used. New Allison AT540 AT545 Vacuum Modulator ** Adjustable ** Allison Modulator. Choose from 20 listings to find the best priced Allison AT542 Transmissions by owners & dealers near you. I think I am now out of adjustment on the injection pump end of the cable. Full actuator control cable travel must correspond with full throttle. Always secure cables along straight sections of the cable; clamp at tangents to the cable bend. What a hunk of crap. 8070 Fax 816. NEW MODULATOR HOSE ELBOW. 2001 Allison AT545 (Stock #T-SALVAGE-1940-ATM-2746) Transmissions & Transmission Parts / Transmission Assys $500. I think I am now out of adjustment on the injection pump end of the cable. When diagnosing the problem and the cause of the whining noise, take note of when the sound is occurring, such as when the engine is idle, when shifting gears, when driving at a specific speed or when moving from drive to reverse. electric modulator is ether n or off only, the 2nd & 3rd clutches burn sower than. This Modulator Is For Small Can Modulator Applications Only! This Is A Fully Adjustable Updated Modulator For These Automatic Transmissions. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. Re: allison 545 'push' modulator The AT545 Mechanics Tips booklet is available online and contains all the necessary instructions to make sure if you have a push or pull mechanical modulator, and how to adjust it. that these Warnings and Cautions are not exhaustive. Allison LCT - Allison LCT 1000/2000/2400 (M74) Allison AT540 Transmissions - Allison AT540, AT543, AT545 Allison MT/B 640 Transmissions - Allison MT/B 640, 643, 644, 647, 650, 653, 654. automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • pièces de transmissions automatiques • peças para transmissões automáticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. 3078559 45. Firstly, I'm still unsure what the large and small canister modulators look like. cable battery positive (extended length) battery cable 5n9 chassis, export 5na parking brake, leather 5nu exterior, arbor green mica/metallic (saab) 06 5ou exterior, fusion blue mica (saab) 06 5p0 engine shutdown 5p1 value leader 5p2 wheel 14 x 5. The only thing electronic would be the Modulator. the 2000 arm. The modulator cable control is designed to send the engine throttle rate (on a mechanically governed engine) to the hydraulic control valve in the transmission. Description / Application. Driving is easier, safer, and more efficient. The modulator cable control is designed to send the engine throttle rate (on a mechanically governed engine) to the hydraulic control valve in the transmission. 1447 OR 786. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. so that is 4 turns total that I have shortened the cable. As only one flange seal is necessary per transmission, we decided now not to put this oil seal into our AUTOLINE overhaul kit A-OHK-725. Return to the center position to lock mirrors in place. its problem is in the upshifting to a higher gear. 4th gear is not overdrive though, so there would be no added fuel economy benefit over the TH400. Converter-driven power take-off drive on right side of transmission (as viewed from rear) is standard. Sold By: 4 Trucks Enterprises LLC. Shop Allison AT545 Transmission Parts For Sale. As requested, a video showing how I can adjust the shift points on my buses Allison AT-540 transmission. Description / Application. Morse modulator cables for Allison transmissions. 111160 - AT540 AT545 MODULATOR. Model: PF AT 545 Model# PF AT 545 REMANUFACTURED TRANSMISSION ALLISON - AT 545 General Rating: General Specification & Application Data PowerForce ® Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. 3074685 200. switch t/s a18-30120-530 at545 reman transmission abp r27 15986014. 2001 Allison AT545 (Stock #T-SALVAGE-1940-ATM-2746) Transmissions & Transmission Parts / Transmission Assys $500. Full (and ease of) movement of mechanical modulator linkage • Vacuum leaks in the air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable fittings • Damaged PTO linkage and driveline Check. 44 so the std 190HP 5. Allison Transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Nut - selector lever (20-27 Nm) 2. 5L, Allison. i,m converting an 1986 chevy to a 5. Always secure cables along straight sections of the cable; clamp at tangents to the cable bend. for example, if it is placed in the '' drive'' position and the accelerator is depressed, it usually stays in ''first'', ''second'' or ''third'' gear. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. Other cars use a vacuum modulator to apply pressure to the throttle valve. View or download our Morse Modulator custom order sheet. • Cable should be secured to adjacent structures to prevent movement under vehicle operating conditions. Modulator Auxiliary oil filter Oil level dipstick. MT 600 Service Manual SM1317 199907 - Free ebook download as PDF File (. 5L, 4L80E P30, Steering Column, 1995-96, 6. PICTURES OF MODULATOR ON CASE ARE FOR ILLUSTRATION PURPOSES ONLY. 3078469 55. Good evening all, I want to ensure the shift modulator/cable is correctly adjusted in my AT545 mated to DT466E. Modulator valve stuck open. Model: PF AT 545 Model# PF AT 545 REMANUFACTURED TRANSMISSION ALLISON - AT 545 General Rating: General Specification & Application Data PowerForce ® Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. you can use the Allison vacuum modulator instead of the electric modulator since you have a gas engine. AT540 / AT542 / AT543 / AT545 / AT1545 1970-01. Update: went and helped 2 farmers move approx. We offer a variety of Allison At545 for your automotive needs. Modulator Slip Link Kit (shown at right). New Oem 02061008 Trans Gear Shift Cable Gm 350 366 427 At545 Allison Trans Mf1. A choice of converters permits matching the MT 643 to a wide variety of engines. Allison at545 parts › Allison at545 modulator cable adjustment. Choose from 19 listings to find the best priced Allison AT545 Transmission Parts by owners & dealers near you. These modulators are designed to fit Allison® Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. 44 so the std 190HP 5. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. 55 000 2010 Ford F 750 with a Cummins Diesel Engine and an Allison Automatic Transmission with a Terex Commander 4045 45 Sheave Height 45 May 02 2006 I have a 1997 Navistar International 4700 w T444E and Is a 5 speed manual transmission mean I have a 1998 4700. lantraxco. Carl Beeeeeeeeeeeeezola-----Allisons are spring loaded, hydraulically released clutch packsno bands to adjust ,because they self compensate for wear. Choose from 20 listings to find the best priced Allison AT542 Transmissions by owners & dealers near you. com 31 1854173 6 BOLT,HEX HD,M10 X 15,ALLISON 23049056 32 0015355 CABLE. Sold By: 4 Trucks Enterprises LLC. Full actuator control cable travel must correspond with full throttle. Good evening all, I want to ensure the shift modulator/cable is correctly adjusted in my AT545 mated to DT466E. View or download our Morse Modulator custom order sheet. MISCELLANEOUS. its problem is in the upshifting to a higher gear. at545 arm was too far from the fulcrum and kept me from having enough travel to get both park and 1st gear. pdf), Text File (. 5mpg on the freeway. 9 was ok but i have added a TST powermax fuel box which allows me to adjust it. Clean or replace modulator valve. Ensure that a new cable clamp, shim and fixings are used. Stellar Group, Inc - Stellar Automotive Group. If it is a gas engine, you have a vacuum modulator and the vacuum needs to be checked. 8070 Fax 816. used at545 allison automatic trans, oil inspected in good condition, complete, inspected ready to work, also many trans in stock. View Details 111300 - AT540 AT545 PAN GASKET. When war came, Allison began producing parts and tools for the military's Liberty L-12 airplane engines. , 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. 03-28-2012, 07:47 PM #6. 90 round bales on 8/5. 133 results for allison modulator Save allison modulator to get e-mail alerts and updates on your eBay Feed. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. Allison AT540 / AT543 / AT545 RWD 4 Speed D C E B A 070 034 311 530 510 381 777A 309 778 777 309 O-Ring, AT540/AT545 Modulator (Also Fits Speed-O Housing. At540 At545 New Adjustable White Stripe Modulator Allison Transmission Small Can. New and Used Automotive Parts and Accessories On Sale. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. its problem is in the upshifting to a higher gear. OPERATION AND MAINTENANCE VOLUME II LIST OF ILLUSTRATIONS - CONTINUED Title VEHICLE REPAIR PROCEDURES - AT545 TRANSMISSION CONTINUED Reverse Gear Power Flow Dipstick Markings How Oil Levels are Established Removing Output Shaft Rear Bearing Transmission Check Points Work Table Special Tools (1 through 16) Special Tools (17 through 35) Special. 6 Range Selector Cable Adjustment To check the correct adjustment of the selector cable, carry out the following procedure: • Put transmission into. that these Warnings and Cautions are not exhaustive. New Oem 02061008 Trans Gear Shift Cable Gm 350 366 427 At545 Allison Trans Mf1. pdf), Text File (. lantraxco. The AT545 is a mechanical trans but when coupled to an electronic engine it has an electronic modulator instead of a cable or air modulator. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. We offer a plethora of Allison At545 for your vehicle needs. If it is a gas engine, you have a vacuum modulator and the vacuum needs to be checked. These modulators are designed to fit Allison® Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. Swapping Allison AT545 to Allison MT643 Posted on May 5, 2016 by TatumSkoolie So I decided (mainly because we don’t focus on taking pictures while doing projects) that I’ll do a small write-up on installing an Allison MT643 in place of the Allison AT545. 3078559 45. Tighten spring adjusting ring to specification. Unfollow allison modulator to stop getting updates on your eBay Feed. Adjust the auxiliary convex mirrors. Dart E3 Service Manual - Publication Number 2209 - Nov 2001 SERVICE MANUAL Page 3. Allison AT540 / AT543 / AT545 RWD 4 Speed D C E B A 070 034 311 530 510 381 777A 309 778 777 309 O-Ring, AT540/AT545 Modulator (Also Fits Speed-O Housing. Move the control in the direction you wish to tilt the mirror. The 999 features a smaller body, a cast belt around the bellhousing-to-case junction. cable a01-26393-000 ped assy dipstick assy-allison a14-13495-001. Get this from a library! Parts catalog : Allison Transmission, world transmissions MD3060, 3060P, 3060PR, MD 3560, 3560P, 3560PR, MD 3070PT. Shift signal valve spring adjustment too loose. 3075653 29. Vehicle Speed Signals (Governor), Throttle Position Signals (T. Thanks, XR Reply With Quote. Full actuator control cable travel must correspond with full throttle. the 2000 arm. You never told us what model 4 speedAT545 is the smallest, MT 643 is the medium duty, MT 644 is the light heavy duty, and HT 740 is the bulletproof model. These automatics are rugged and are designed to provide long, trouble-free service. 3074842 134. The modulator cable control from Orscheln Products is designed to send the engine throttle rate, on a mechanically governed engine, to the hydraulic control valve in the transmission. powerforce. 1A Auto has a large selection of aftermarket Input Shaft and Output Speed Sensors for many makes and models, and ground shipping is always free!. txt) or read book online for free. i,m converting an 1986 chevy to a 5. small servo atop the passenger front portion of the valve body. Adjust spotter mirrors (if equipped) manually. Modulator valve stuck open. so that is 4 turns total that I have shortened the cable. The modulator cable control is designed to send the engine throttle rate (on a mechanically governed engine) to the hydraulic control valve in the transmission. there are 2 torque convertor choices 275 and 290. PICTURES OF MODULATOR ON CASE ARE FOR ILLUSTRATION PURPOSES ONLY. The Allison AT545 (or 540 or 542) is a four speed, non-overdrive transmission most commonly found in medium duty trucks. Click "Download" to get the full free document, or view any other 540 PDF totally free. Allison LCT - Allison LCT 1000/2000/2400 (M74) Allison AT540 Transmissions - Allison AT540, AT543, AT545 Allison MT/B 640 Transmissions - Allison MT/B 640, 643, 644, 647, 650, 653, 654. Clean or replace modulator valve. What a hunk of crap. AT545 VACUUM MODULATOR, ALLISON MT640 SERIES AS WELL. This kit includes all of the common wear items in this transmission (gaskets, seals, sealing rings, o-rings, frictions and steels). Choose from 20 listings to find the best priced Allison AT542 Transmissions by owners & dealers near you. 05 Clamp plate using top holes SCREWS NUTS Clamp plate to align with 4 mark 5 9 8 2 6 12 4 7 11 1 3 10 13 Key 1. If you need assistance placing a custom order please call us at (562) 949-0455 or email [email protected] ADJUSTMENT INFO SHEET. Free shipping. It will fit Allison™ Transmission models AT500, MT600, HT700,V730, CLT650, and CLBT750 series. Allison 1000 Allison 2000 AT540 AT542 AT545. Morse modulator cables for Allison transmissions. Gearbox - Allison 2000 Series Amended:20. 3078880 14220. The modulator cable control from Orscheln Products is designed to send the engine throttle rate, on a mechanically governed engine, to the hydraulic control valve in the transmission. Joe, is it possible you can swap it with a known good one?. 3078880 14220. Shop Allison AT542 Transmissions For Sale. Model: PF AT 545 Model# PF AT 545 REMANUFACTURED TRANSMISSION ALLISON - AT 545 General Rating: General Specification & Application Data PowerForce ® Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. 5mpg on the freeway. The modulator cable control from Orscheln Products is designed to send the engine throttle rate, on a mechanically governed engine, to the hydraulic control valve in the transmission. Carl Beeeeeeeeeeeeezola-----Allisons are spring loaded, hydraulically released clutch packsno bands to adjust ,because they self compensate for wear. Clean or replace modulator valve. Allison 1000 valve body diagram. Old automatic transmissions were shifted entirely using hydraulics, not electronics. This handbook will help you gain maximum benefits from your Allison-. Update: went and helped 2 farmers move approx. Replace, adjust, or repair cable. 03-28-2012, 07:47 PM #6. One of our custom TEC brand Automatic transmission Master overhaul kits for an Allison AT540 series transmission including AT540 and AT545. the AT545 was used. before hauling hay, I adjusted the modulator up 2 turns shorter. 4th gear is not overdrive though, so there would be no added fuel economy benefit over the TH400. AT545 VACUUM MODULATOR, ALLISON MT640 SERIES AS WELL. Driving is easier, safer, and more efficient. cable assembly distributors. you can use the Allison vacuum modulator instead of the electric modulator since you have a gas engine. 3078469 55. Also notice the large vs. It will fit Allison™ Transmission models AT500, MT600, HT700,V730, CLT650, and CLBT750 series. 3078559 59. Click "Download" to get the full free document, or view any other 540 PDF totally free. YEAR PART NO. You never told us what model 4 speedAT545 is the smallest, MT 643 is the medium duty, MT 644 is the light heavy duty, and HT 740 is the bulletproof model. 9 was ok but i have added a TST powermax fuel box which allows me to adjust it. Shop Allison AT542 Transmissions For Sale. Allison at545 parts › Allison at545 modulator cable adjustment. The AT545 is the most popular transmission in school buses in the 1980s and 1990s and is generally a very reliable unit if you accept its limitations. If you need assistance placing a custom order please call us at (562) 949-0455 or email [email protected] 90 round bales on 8/5. Design is SAE 6-bolt. - FOR PRICE AND SHIPPING CONTACT US AT 786. recess on the cable ferrule. the AT545 does not have a park pawl in the trans so you would have to rely on a parking brake to park the vehicle. Replace, adjust, or repair cable. ALLISON TRANSYND. We offer a variety of Allison At545 for your automotive needs. ALLISON AT540, 543, 545 138 Late AT545 parts from serial number 3210775437. 3075205 104. Full (and ease of) movement of mechanical modulator linkage • Vacuum leaks in the air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable fittings • Damaged PTO linkage and driveline Check. small servo atop the passenger front portion of the valve body. 5005884 25. Check spring adjustment. ALLISON TRANSYND. automatic transmission parts catalog automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • piÈces de transmissions automatiques • peÇas para transmissÕes automÁticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. Gasket, Oil Pan (Cork/Rubber). Search our listings for new used & aftermarket semi trucks parts & accessories, updated daily from 100's of dealers & private sellers. Re: allison 545 'push' modulator The AT545 Mechanics Tips booklet is available online and contains all the necessary instructions to make sure if you have a push or pull mechanical modulator, and how to adjust it. yes, Allison's were put behind the 454. Joe, is it possible you can swap it with a known good one?. 1000(Allison) 4L65E 4L65E Series # 34000 34000 116000 74000 74000 Page # 2-72 2-74 2-2 2-126 2-126 AUDI Model 100 100 100 100 100 Quattro 200 200 80 80 80, Avant 90 90 A3 A4 A4 A4 Avant A4, Cabriolet A4 A4, Cabriolet, Quattro Year 1977-94 1985-94 1989-97 1990-94 1992-94 1984-91 1989-97 1985-91 1991-92 1991-96 1985-91 1991-95 2006 1995-98 1995. For this operation the transmission would generate 3 pressures; line pressure, throttle pressure and governor pressure. These automatics are rugged and are designed to provide long, trouble-free service. Choose from 20 listings to find the best priced Allison AT542 Transmissions by owners & dealers near you. Unfollow allison modulator to stop getting updates on your eBay Feed. 5mpg on the freeway. switch t/s a18-30120-530 at545 reman transmission abp r27 15986014. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. t444e allison transmission The transmission is an Allison AT545. The Allison three-element torque converter provides smooth, shock-free operation. Allison AT540 / AT543 / AT545 RWD 4 Speed D C E B A 070 034 311 530 510 381 777A 309 778 777 309 O-Ring, AT540/AT545 Modulator (Also Fits Speed-O Housing. electric modulator is ether n or off only, the 2nd & 3rd clutches burn sower than. 3078851 34. cable a01-26393-000 ped assy dipstick assy-allison a14-13495-001. Replace, adjust, or repair cable. Description / Application. Update: went and helped 2 farmers move approx. Good evening all, I want to ensure the shift modulator/cable is correctly adjusted in my AT545 mated to DT466E. OPERATION AND MAINTENANCE VOLUME II LIST OF ILLUSTRATIONS - CONTINUED Title VEHICLE REPAIR PROCEDURES - AT545 TRANSMISSION CONTINUED Reverse Gear Power Flow Dipstick Markings How Oil Levels are Established Removing Output Shaft Rear Bearing Transmission Check Points Work Table Special Tools (1 through 16) Special Tools (17 through 35) Special. YEAR PART No. Free shipping. 5, j, aluminum, sport (do not use after m. What a hunk of crap. The very first move the company made was to create that massive track, which is still in use today. MT 600 Service Manual SM1317 199907 - Free ebook download as PDF File (. Some cars have a simple cable linkage connected to a throttle valve in the transmission. Allison 2000 for AT545 swap - dave diamond - 03-28-2008 10:56 i only weigh 20k and i was geared at 4. AT545 VACUUM MODULATOR, ALLISON MT640 SERIES AS WELL. View Details 111500B - AT545 USED PUMP. lantraxco. automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • pièces de transmissions automatiques • peças para transmissões automáticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. Shift signal valve spring adjustment too loose. New and Used Automotive Parts and Accessories On Sale. the AT545 does not have a park pawl in the trans so you would have to rely on a parking brake to park the vehicle. - FOR PRICE AND SHIPPING CONTACT US AT 786. Cable), and Engine Torque Signals (Modulator) are constantly sent to the transaxle valve body to provide the proper gear ratio for maximum efficiency and performance at all throttle openings. Large Truck - Hello and some questions on a 1998 F700 - First post here so Hola ! I'm a mid level mechanic and do have a good bit of experience with trucks. Always secure cables along straight sections of the cable; clamp at tangents to the cable bend. Allison AT545 Amended: HOT FULL COLD FULL HOT ADD COLD ADD. YEAR PART No. Full (and ease of) movement of mechanical modulator linkage • Leaks in the vacuum or air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable and fittings • Damaged PTO linkage and driveline Check. 3078851 34. Model: PF AT 545 Model# PF AT 545 REMANUFACTURED TRANSMISSION ALLISON - AT 545 General Rating: General Specification & Application Data PowerForce ® Corporate Office 9200 Liberty Drive Liberty MO 64068 Ph 816. pdf” 96 pages THM 700-R4. 9 was ok but i have added a TST powermax fuel box which allows me to adjust it. , 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. 2001 Allison AT545 (Stock #T-SALVAGE-1940-ATM-2746) Transmissions & Transmission Parts / Transmission Assys $500. Gearbox - Allison 2000 Series Amended:20. Full (and ease of) movement of mechanical modulator linkage • Leaks in the vacuum or air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable and fittings • Damaged PTO linkage and driveline Check. automatic transmission band adjustment wynn's transmission flushing machine 2000 chevrolet cavalier transmission capacities 2003 dodge ram transmission rebuilt transmissions jeep jasper g-force transmission mg td transmission camry transmission diamond t transmission c-4 transmission transmission 1982 chevy van automatic transmission service group. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. View online or download Allison transmission AT 545 Operator's Manual. 250 350 350C 400 New Adjustable Vacuum Modulator Single Red Stripe TH350 TH400. Shop Allison AT542 Transmissions For Sale. Modulator valve stuck open. These modulators are designed to fit Allison® Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. RZucker, Sep 10, 2016 #3. This Modulator Is For Small Can Modulator Applications Only! This Is A Fully Adjustable Updated Modulator For These Automatic Transmissions. 8070 Fax 816. , 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. The very first move the company made was to create that massive track, which is still in use today. t444e allison transmission The transmission is an Allison AT545. If it is a gas engine, you have a vacuum modulator and the vacuum needs to be checked. View or download our Morse Modulator custom order sheet. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. 90 round bales on 8/5. Conse-quently, Allison Transmission has not undertaken any such broad evaluation. [General Motors Corporation. automatic transmission parts catalog automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • piÈces de transmissions automatiques • peÇas para transmissÕes automÁticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. Design is SAE 6-bolt. Allison AT545 Amended: HOT FULL COLD FULL HOT ADD COLD ADD. The 727 and 904/999 compared side-by-side. the AT545 does not have a park pawl in the trans so you would have to rely on a parking brake to park the vehicle. Gasket, Oil Pan (Cork/Rubber). 3075205 104. 2011) whl 5p3 conversion propane gas (seo) 5p5. Service Literature. magicheater. cable battery positive (extended length) battery cable 5n9 chassis, export 5na parking brake, leather 5nu exterior, arbor green mica/metallic (saab) 06 5ou exterior, fusion blue mica (saab) 06 5p0 engine shutdown 5p1 value leader 5p2 wheel 14 x 5. 9 was ok but i have added a TST powermax fuel box which allows me to adjust it. Dropped the pan, oil was clean, governor seems good, modulator linkage and actuation seems good, shifts late into second and will not shift into fifth, all shift points erratic. Get this from a library! Parts catalog : Allison Transmission, world transmissions MD3060, 3060P, 3060PR, MD 3560, 3560P, 3560PR, MD 3070PT. Re: allison 545 'push' modulator The AT545 Mechanics Tips booklet is available online and contains all the necessary instructions to make sure if you have a push or pull mechanical modulator, and how to adjust it. Allison Transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. i have an at545 allison transmission in a 1999 model year international (navistar) school bus. Shift signal valve spring adjustment too loose. Full actuator control cable travel must correspond with full throttle. Some cars have a simple cable linkage connected to a throttle valve in the transmission. Mercedes 9-speed automatic transmission 722. 4th gear is not overdrive though, so there would be no added fuel economy benefit over the TH400. *PLEASE NOTE: THIS MODULATOR IS THE "SMALL CAN" TYPE AND WILL ONLY WORK IN THE ALLISON MODELS THAT USE. Allison AT540 / AT543 / AT545 RWD 4 Speed D C E B A 070 034 311 530 510 381 777A 309 778 777 309 O-Ring, AT540/AT545 Modulator (Also Fits Speed-O Housing. Check spring adjustment. 3075653 29. Get this from a library! Parts catalog : Allison Transmission, world transmissions MD3060, 3060P, 3060PR, MD 3560, 3560P, 3560PR, MD 3070PT. We offer a variety of Allison At545 for your automotive needs. 2011) whl 5p3 conversion propane gas (seo) 5p5. Sold By: 4 Trucks Enterprises LLC. KEEPING THAT ALLISON ADVANTAGE Allison automatics provide many advantages for the driver who must “stop and go” or change speeds frequently. Adjust the auxiliary convex mirrors. i,m converting an 1986 chevy to a 5. When war came, Allison began producing parts and tools for the military's Liberty L-12 airplane engines. Allison Transmission (NYSE: ALSN) is the world’s largest manufacturer of fully automatic transmissions for medium- and heavy-duty commercial vehicles and is a leader in hybrid-propulsion systems for city buses. The AT545 is a mechanical trans but when coupled to an electronic engine it has an electronic modulator instead of a cable or air modulator. 3075011 55. 03-28-2012, 07:47 PM #6. 44 so the std 190HP 5. The Allison three-element torque converter provides smooth, shock-free operation. 94 General Motors 2008 AUTOMATIC TRANSMISSION KIT & COMPONENTS CATALOG ©2008 PARKER HANNIFIN CORP. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. Get this from a library! Parts catalog : Allison Transmission, world transmissions MD3060, 3060P, 3060PR, MD 3560, 3560P, 3560PR, MD 3070PT. Check spring adjustment. Mercedes 9-speed automatic transmission 722. View Details 111500B - AT545 USED PUMP. Carl Beeeeeeeeeeeeezola-----Allisons are spring loaded, hydraulically released clutch packsno bands to adjust ,because they self compensate for wear. Adjust the auxiliary convex mirrors. Discussion in 'Trucks' started by oil was clean, governor seems good, modulator linkage and actuation seems good, shifts late into second and will not shift into fifth, all shift points erratic. Tighten spring adjusting ring to specification. I know it is costing me at least 1-1. So i just back off the adjustment cable of the modulator per Allison recomendation and the truck ran fine. my 1-2 upshift is now around 1800-1900 rpm, and it occurs quickly and with. Gearbox - Allison 2000 Series Amended:20. stock: 682-0927194 - sn:3210848199 2001 allison at545 transmissions used at545 allison trans , oil inspected, complete and ready to work trans, also many trans in stock. At540 At545 New Adjustable White Stripe Modulator Allison Transmission Small Can. Move the control in the direction you wish to tilt the mirror. so that is 4 turns total that I have shortened the cable. Return to the center position to lock mirrors in place. You couldn't pay me to chose that trans unless it was for a specific application that didn't require a lockup converter. the AT545 does not have a park pawl in the trans so you would have to rely on a parking brake to park the vehicle. 8070 Fax 816. ADJUSTMENT INFO SHEET. BUT (there's always a but), there are some nuances to be aware of. Page 62 Driver Controls 2. Description / Application. 3078851 34. ALLISON AT540, 543, 545 140 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. We offer a variety of Allison At545 for your automotive needs. No matter what you're driving, we have the right Allison At545 for your automobile. Allison 1000 valve body diagram. 03-28-2012, 07:47 PM #6. t444e allison transmission The transmission is an Allison AT545. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. The modulator cable control from Orscheln Products is designed to send the engine throttle rate, on a mechanically governed engine, to the hydraulic control valve in the transmission. If Farpak Pan Gasket is required, add "-MD" suffix to the kit number. ALLISON AT540, 543, 545 140. Other cars use a vacuum modulator to apply pressure to the throttle valve. magicheater. Sold By: 4 Trucks Enterprises LLC. Good evening all, I want to ensure the shift modulator/cable is correctly adjusted in my AT545 mated to DT466E. 133 results for allison modulator Save allison modulator to get e-mail alerts and updates on your eBay Feed. Choose from 20 listings to find the best priced Allison AT542 Transmissions by owners & dealers near you. ALLISON AT540, 543, 545 140 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ALLISON AT540, 543, 545 138 Late AT545 parts from serial number 3210775437. The AT545 is the most popular transmission in school buses in the 1980s and 1990s and is generally a very reliable unit if you accept its limitations. To ensure that you get maximum performance and service life from your unit, you may order publications from: SGI, Inc. I dont know how to troubleshoot the electronic modulator, we never had a problem with one. its problem is in the upshifting to a higher gear. Allison 1000 Allison 2000 AT540 AT542 AT545. 1447 OR 786. you can set each shift valve individually (1-2,2-3,3-4) so you could set certain gears a little higher and the lower gears lower to give smooth downshifts. electric modulator is ether n or off only, the 2nd & 3rd clutches burn sower than. ALLISON TRANSYND. Fit nuts and torque tighten (8 - 10Nm). New and Used Automotive Parts and Accessories On Sale. I find the transmission shifts earlier than it should at all throttle positions and AT545 Shift Modulator Adjustment - School Bus Conversion Resources. Always secure cables along straight sections of the cable; clamp at tangents to the cable bend. The AT545 is a mechanical trans but when coupled to an electronic engine it has an electronic modulator instead of a cable or air modulator. It will fit Allison TM Transmission models AT500, MT600, HT700, V730, CLT650, and CLBT750 series. 3075007 499. Old automatic transmissions were shifted entirely using hydraulics, not electronics. The modulator cable control is designed to send the engine throttle rate (on a mechanically governed engine) to the hydraulic control valve in the transmission. ALLISON AT540, 543, 545 138 18F O-Ring - Modulator Late AT545 parts from serial number 3210775437. 7 EDA) MISCELLANEOUS COMPONENTS Description / Application Bolt, Center Support to Case Check Ball, Forward Drum Washer, Pump Bolt Washer, Center Support (self-locking) Washer, Neutral Start Plug Page 2 QTY Years QTY. — — — — — — — — — “700-R4-4L60 82 – 86. If it is a gas engine, you have a vacuum modulator and the vacuum needs to be checked. switch t/s a18-30120-530 at545 reman transmission abp r27 15986014. Full (and ease of) movement of mechanical modulator linkage • Vacuum leaks in the air line and modulator • Damaged or loose fluid lines • Worn or frayed electrical connections • Worn, out-of-phase driveline U-joints and slip fittings • Loose or missing speedometer cable fittings • Damaged PTO linkage and driveline Check. 50 - our overhaul kit does not contain the rear flange seals anymore. If diesel, You have a mechanical modulator cable from the engine to the transmission, this needs to be adjusted at the transmission end, either in or out, to get the transmission to shift sooner. YEAR PART No. View Details 111300 - AT540 AT545 PAN GASKET. This Modulator Is For Small Can Modulator Applications Only! This Is A Fully Adjustable Updated Modulator For These Automatic Transmissions. Modulator - w/ O-Ring - Sm Can. [General Motors Corporation. Also notice the large vs. View Details 111500B - AT545 USED PUMP. So i just back off the adjustment cable of the modulator per Allison recomendation and the truck ran fine. Allison at545 parts › Allison at545 modulator cable adjustment. switch t/s a18-30120-530 at545 reman transmission abp r27 15986014. automatic transmission parts catalog automatic transmission parts catalog • partes de transmisiones automaticas • automatikgetriebeteile • piÈces de transmissions automatiques • peÇas para transmissÕes automÁticas • ЗАПЧАСТЕЙ АВТОМАТИЧЕСКИХ КОРОБОК ПЕРЕДАЧ alto products corp. This kit includes all of the common wear items in this transmission (gaskets, seals, sealing rings, o-rings, frictions and steels). the AT545 is a 4 speed, non-electronic trans. MISCELLANEOUS. 1A Auto has a large selection of aftermarket Input Shaft and Output Speed Sensors for many makes and models, and ground shipping is always free!. its problem is in the upshifting to a higher gear. I also have a 1969 Deuce and a Half !. Install pivot onto shift cable ALLISON AT 540, AT 545, AT 543 55051 55751 56051 R,N,D,3,2,1 MT 643, MT 647, MT 644 (MT 640) MT 653 DR 55052 55752 56052 R,N,2-5,2-4,2,1. 50 - our overhaul kit does not contain the rear flange seals anymore. Modulator valve stuck open. 4th gear is not overdrive though, so there would be no added fuel economy benefit over the TH400. Re: allison 545 'push' modulator The AT545 Mechanics Tips booklet is available online and contains all the necessary instructions to make sure if you have a push or pull mechanical modulator, and how to adjust it.
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